BSK®-Decanter

 

BSK®-Dekanter Produktdarstellung samt Vorteilen

Special features
of the BSK®-Decanter

In contrast to secondary clarifiers in conventional treatment plants, the treated wastewater in SB-reactors cannot be discharged using an overflow channel due to process-specific reasons. As volume needs to be provided in the SB-reactor for new raw wastewater of the subsequent cycle, an extraction device for clear water is required, which follows the falling water level.

The decisive  factor is here a discharge process which neither floating sludge nor activated sludge is captured. The decanting device also must offer a fail-safe operation, as it is one of the most important process components of a SBR wastewater treatment plant.

Advantages of BSK®-Decanters

Our aim developing a clear water discharge device was mainly to create a system, which does not suffer from the known disadvantages of many existing systems. More than 400 installed BSK®-decanters around the world prove the successful product implementation. Following features have convinced and convince both planners and users:

Unique Hydraulic Design

Remarkable high discharge volume - already with small diameters

Adjustable Discharge Volume

Two different discharge modes allow the end-user to adapt the water flow according to the specific project conditions

Element 5

Completely Made from Stainless Steel

Used material AISI 304 or AISI 316 only (depending on the field of application)

Element 6

Hard-Wearing Gear Drives

Well-proven technology protected by an additional weather hood

Fast and Easy Installation

Simple and prefabricated parts allow a quick setup

Element 7

No Extraction of Floating or Activated Sludge

Effective barrier by baffle plate

Element 4

No Wear Parts under Water

Maintenance free and lifetime lubricated swivel joints

Low Operation Costs

Clear water discharge by use of gravity

Applications of BSK®-Decanter

Wastewater treatment

  • Activated sludge treatment plants – Clear water discharge in SBR plants
  • Clarifier – Discharge of floating sludge
  • Sludge thickening – Discharge of supernatant

Biogas plants

  • Sludge conditioning – Discharge of supernatant

Water treatment

  • Surface skimming – Discharge of floating material

Typical Applications in the Field of Biological Wastewater Treatment

Municipal wastewater treatment plants/private companies:

  • Wastewater treatment plants for municipalities and cities
  • Sewage treatment plants for hotels
  • Airports
  • Golf courses
  • Research institutes
  • Shopping centers

Mobile wastewater treatment systems:

  • Refugee camps
  • Wastewater treatment plants for military camps

Industrial wastewater treatment systems for the food industry:

  • Fruit and vegetable production
  • Dry fruit production
  • Baby food
  • Production of ready meals
  • Candy and sugar production
  • Starch production
  • Yeast production
  • Rum production
  • Oil mills and spreadable fat production
  • Potato processing industry
  • Breweries
  • Malthouses
  • Beverage manufacturers (fruit juices, soft drinks)
  • Distilleries
  • Dairies
  • Pet food factories

Animal breeding and slaughterhouses:

  • Pig breeding
  • Slaughterhouses
  • Fish farms
  • Fish canneries and other fish processing industries
  • Aquacultures


Industrial wastewater treatment plants for the non-food sector:

  • Paper mills
  • Textile factories
  • Dyeing factories
  • Tanneries
  • Textile cleaning
  • Tobacco industry
  • Automotive industry
  • Animal rendering facilities, etc.

Structure and Functionality

BSK®-Dekanter in dreizehnteiligem Aufbau

Structure of the BSK®-Decanter

1  Local switch box or control box
2  Electrical winch
3  Lifting rope, stainless steel
4  Air vent valve
5  Air vent pipe
6  Conductive sensor (option)
7  Inlet pipe
8  Sludge baffle / barrier for floatings
9  Connection pipe
10  Swivel joint / rotating link
11  Concrete wall
12  Catching rope, stainless steel
13  Discharge of cleared wastewater

A  Maximum water level
B  Minimum water level’
C  Sludge level

BSK®-Dekanter - Funktionsdarstellung in 3 Positionen

Function of the BSK®-Decanter

  1. Starting position:
    • Equipped with a maintenance-free submerged swivel joint the BSK®-Decanter is moved up and down by an electrical winch according to the water level
    • Hydraulic optimized openings in the horizontal arranged inlet pipe of the BSK®-Decanter ensure a smooth and constant drawing without turbulences.
  2. Downward movement:
    • When the BSK®-Decanter enters the clear water zone, floating sludge is displaced by a specially shaped flat section (sludge baffle).
  3. Decanting phase:
    • Any downwards movement will be stopped reliably before reaching the activated sludge level respectively the min. water level
    • After reaching the preferred water level the BSK®-Decanter moves back to its preset parking position
    • The parking position (straight above the maximum water level) acts as an emergency overflow at the same time
    • The operation of the BSK®-Decanter is realized by two limit switches, secured by two additional limit switches as well as one emergency limit switch

Types and Sizes

BSK®-Dekanter - Einsatz in der Stadt Kish

Available Dimensions and Hydraulic Capacities

The standard BSK®-Decanter is used in 7 different sizes (pipe diameters). For normative applications (WLmax = 5.0 m, WLmin = 3.0 m, head loss = 1.0 m) the following capacities of each size apply:

Product TypeQab [m3/h]
BSK®-DCW 100 130
BSK®-DCW 150 320
BSK®-DCW 200 570
BSK®-DCW 250 790
BSK®-DCW 3001.180
BSK®-DCW 3501.650
BSK®-DCW 4002.160
BSK®-Dekanter - Einsatz in der Stadt Tivat

Basic Configurations

Fabrication in different stainless steel grades possible:

  • Material: stainless steel AISI 304 or AISI 316
  • Motor capacity: 0.12 – 0.37 kW
  • Rope speed: 0.5 m/min
  • Included: Weather protection
  • Option: Dip-in sensor
  • Local control box

Further additional options are available.

BSK®-Dekanter - vollautomatisches Klarwasser­abzugs­system im Einsatz

Discharge of Clear Water or Supernatant

Normally, the BSK®-DCW model is used in SB-Reactors as fully automatic discharge system.

The BSK®-DSW model is typically used is basins for sludge thickening, in which the supernatant water is mainly discharged manually.

Accordingly, every BSK®-Decanter is especially adapted to its individual application.

Video Hisarya, Bulgarien

Play Video

Our BSK®-Decanters in action

Our operationally safe BSK®-Decanters are used worldwide, e. g.:

Individual and efficient solutions for wastewater treatment

Biogest International® – Your specialist for the planning and implementation of wastewater treatment plants worldwide
+49 (351) 3 16 86 - 0
info@biogest-international.de
Unsere LinkedIn-Seite